Very Chaep Price Full Automatic Vacuum Wood Grain Transfer Furnace

• After-sales Service: Whole Life
• Warranty: 1 Year
• Type: Coating Production Line
• Coating: Vacuum Coating
• Substrate: Aluminum
• Certification: CE, ISO, RoHS, REACH
• Model NO.: Giansun
• Condition: New
• Transport Package: Standard Packing Way
• Specification: 2500*10000mm
• Trademark: Giansun
• Origin: China
• Production Capacity: 100 Sets Per Year

Product Description

 
 

   Full Automatic Vacuum Wood Grain Transfer Furnace

1. Product Description

This equipment adopts the film-type or bag-type vacuum transfer printing; the surface of the product after the transfer has very realistic wood grain, marble and other processing effects, so that the production of wood grain texture is clear, strong three-dimensional, and more able to reflect Wood grain natural feeling. It's mainly suitable for heat transfer of plastics or metal surfaces that have been treated by spraying, baking, electrophoresis, etc. Moreover, the surface of the treated product has excellent properties of lightfastness, abrasion resistance and corrosion resistance. Can be kept in the outdoors for many years without discoloration. Equipped with two trolley, they can work staggered with each other; they are easy to operate and greatly improve production efficiency.

     
Product application :

The product is widely used in high-grade metal aluminum alloy window, metal decorative panels, security doors, metal molded doors, aluminum profiles, metal ceilings, curtain rails and other surface thermal transfer decoration.

Production process: 

   After powder coating- check aluminum profile quality- preheating inside furnace- cut bags - loading profiles - cover with grain paper - cover with high temperature band - load aluminum profile on vacuum rack- make vacuum- check every piece - feeding into furnace and transfer - unloading aluminum profile and turn off vacuum- opposite blower- take off film or paper - inspect - packaging - send to store

Temperature rise inside furnace :

The empty furnace is set at 165-190°C. Make sure the furnace is quickly heated and kept at a constant temperature for not less than 0.5 hours. The operation table is heated together with the furnace for 10 minutes before exiting and being loaded profiles, to reduce the temperature difference of furnace body.

Cover with paper
 

1. According to the aluminum area size, cut the paper bag. Put the aluminum profile into the paper bag. Generally, high-temperature bag is about one-third bigger than after vacuuming.
2. Place the profile on the cut bag and packing and edge banding

 Loading material:

(1)The operator must ensure that the hands are free of dirt or wear clean gloves, and the profiles must be tested as qualified products.

(2) Lay the profile flat on the shelves, the distance between the profiles is determined by the size of the profile. Profiles cannot overlap one another on the shelves. The gap between the profiles must be guaranteed so that the workpiece can fully contact the grain paper.

(3)The suction tube on the processing bed cannot touch the workpiece and can only be placed on the end of the profile

Make Vacuum :

Slowly open the vacuum switch, maintain the air pressure is at 0.01 to 0.02 MPa. At the same time, the wrinkles on the upper and lower parts of the profile need to be sorted, and the concave parts of the workpiece should be kept open by hand to ensure that the grain paper completely and tightly adhere to the profile, and then increase the pressure to 0.04 ~ 0.07MPa

Feeding into furnace and transfer :

Open the furnace door, let worktable with the profile enters the transfer furnace, set and the transfer temperature at 165~185°C for 7~15 minutes. (Temperature and time may vary depend on the wood grain paper process requirements.)

Unloading:
  
When time is up, turn off the vacuum switch, and start the reverse blower to make the high temperature belt bulge, turn off the reverse blower. And after the product is automatically released, open the cover air pressure switch and lift out the finished profile.

Remove paper and inspect :

Remove the paper on the profile in time to allow it to cool quickly. Check the quality of the wood grain transfer in all parts of the profile and cross-check with the swatch

Equipment configuration :

A. Space for the machine
 (1)Total length of the equipment 29m, furnace body length 8.6m
 

1. Heating method: Nature gas burner heating, RIELLO brand, made in Italy
2. Transfer method: Automatic feeding and out

(2)Floor space: 29000(L)*2200(W)*2300(H)mm

B. Main component
(1)Hot air circulation heating furnace: 1 set

1. Automatic feeding and out device: 2 sets
2. Electrical control cabinet: 3 sets

C. Parameters:
(1)Hot air circulation heating furnace: 8600(L)mm * 2200(W)mm * 2800(H)mm
(2)Productivity: 36 pcs per batch ( length 4000mm - 6800mm, Width 100mm, Height 100mm)
 Max aluminum profile size: 6200(L) X 120(W) X 80(H) 30 pcs per batch
(3) Transfer temperature: 150ºC~190ºC
(4) Circulation fan: 7.5 KW     1set
(5) Motor of trolley: 0.75KW    2sets
(6) Vacuum pump: 3.85KW (suction head type):   2 sets
(7) Reverse blower: 0.75KW     2sets
(8) Burner max power: 200000Kcal    1set
(9) Consumption: approx. 160000Kcal
(10) Power supply: three-phase 380V, 60HZ; control power pressure single phase 240V, 50HZ.
(11)Install power: 18KW
D. Mechanical parts material:
(1) Outer dimension of the furnace body: 8600mm*2000mm*1470mm L*W*H
(2) Structure: combined plates, color orange and sea grey
(3) Outer plate of furnace body: δ=1.0mm galvanized plate
(4) Inside plate of furnace body: δ=1.5mm galvanized plate
(5) Heat insulation: thickness 200mm, density=80K high quality rock wool
(6) Heat air circulation type: air exits from the bottom, returns back in from the top, burning chamber raises temperature, welded with stainless steel
(7) Square tube: 80mm*80mm*3.0mm

E. Heat supply system:
(1)Burner:Italy RIELLO nature gas burner, pipes and pressure reduce valve is provided and installed by buyer
(2)Inside furnace temperature: 40-220ºC,temperature controller adjustable, front and back temperature difference is ±3ºC, it is constant temperature during transfer.
(3)Heating time: approx. 15 minutes for one batch
(4) Circulation fan:7.5KW, water cooling centrifugal fan 1 set
(5) Heat-insulating wool 80K, 200mm thickness high quality rock wool

F. Trolley
(1)Made of steel, controlled by reduction box to automatically come in and out of the furnace
(2)When time or temperature reach to the pre-set time or temperature, furnace door automatically open or close by air cylinder, trolley come in and out automatically

There is one set of water ring vacuum pump on the left trolley, equipped with 36 suction heads
 

G. Electrical control cabinet
(1)Including 3 electrical cabinet with electrical parts, all made by Schneide.
(2)7 inch WEINVIEW HMI.
(3)PLC is Mitsubishi FX3U-48M.
 (4)Temperature module is Mitsubishi FX2N-4AD-TC
(5) Vacuum air pipe is solenoid valve and transverter
(6) Working bed movement controlled by seamless slide wire and electrical system
(7) Power supply: three phrase and four wire AC380V, 18KW

Main parts list :
 

Item	Name	Specification	QTY	Remark
Burning system	Burner	FS20, RIELLO	1	200000KCAL
	burning cylinder	310S stainless steel	1	4.0 thickness
	alarm		1
Air pressure system	vacuum pump(water circulation)	2BV-2071(3.85kw)	2
	circular cylinder	FSCφ63x750-S	2
	motor of circulation fan	6-48-5.4C-7.5kw	1
	solenoid directional valve	4V310-10	3
	reverse fan motor	0.55kw	2
Feeding system	motor of trolley	Y90L- 0.55kw	2
	reduction gear box	BW12-17-0.55K	2
	travel switch	Honeywell	4
	slide wire	10mm2	4
Control system	thermocouple	WRNK	2
	HMI	7 inch WEINVIEW	1
	PLC	Mitsubishi FX3U-48M	1
	thermometer mode	Mitsubishi FX2N-4AD-TC	1
	seamless slide wire	36m	2
	intermediate relay	Schneide RXM2LB2BD	8
	contactor	Schneide	10
Vacuum suction system	vacuum sucker	45# steel	72
	galvanized pipes	Casting iron	72
	High temperature vacuum solenoid valve	DN40	2
	High temperature vacuum solenoid valve	DN32	2
	Channel steel	14#
	Channel steel	10#
	Channel steel	8#
	angle iron	4#
Furnace body	tube	80x80x2.0
	slab	40x10
	slab	60x10
	Outer seal galvanized plate	2100*430*1.0mm
	Furnace chamber galvanized plate	2000*1000*1.5mm
	Air duct galvanized plate	4000*1000*2mm
	Furnace door galvanized plate	1800*800*2mm
	Alumino-silicate fiber cotton filling ourselves	25 kg/pack
	Rock wool sheet	1000*600*50mm

2.After-Sale Service
 
Provide the best factory building support and machine design technical support, and after-sale support machine usage guide instruction, and field video guide. 

If necessary we can send professional technicians there.



3.Company Introduction

Jiangsu Giant Ally Imp.&Exp.Co., Ltd. has been focusing on the aluminum extrusion industry for more than ten years,
It has served more than 100 aluminum extrusion manufacturers worldwide, with annual sales of nearly US$20 million. With excellent products and professional service levels, we enjoy a good reputation in the client, and have the honour to maintain year-on-year growth in the number of customers served and annual sales.

Current main products:
1. Aluminum extrusion production line (maximum 10000T) has high degree of automation, stable operation, and leading technology. It has been sold to Spain, Romania, Russia, Malaysia, Vietnam, Mexico, Colombia, the United States and other parts of the world;
2. Aluminum extrusion dies (annual output of 100,000 sets, maximum die size 1400mm), aluminum extrusion tools are also in the world's leading level in terms of output, quality, technology, etc., customers are distributed on five continents.

The above products are designed and produced by the parent company Jiangshun Technology Group.

In addition, with the parent company's influence in this field, we have also established good relations with many scientific research institutes and upstream and downstream professional manufacturers, so that we have professional integration in other equipment and auxiliary materials in the aluminum extrusion industry. Capabilities, including:
Melting and casting production lines, spraying and oxidation production lines, and other small-scale equipment for aluminum extrusion, as well as auxiliary materials necessary in various production links, etc., truly provide customers with one-stop service and procurement.

Adhering to the purpose of growing together with customers and creating value for customers wholeheartedly, we look forward to serving you and welcome any technical and business consultations.

To be with Giantally, to be a giant ally!





4.FAQ

I.What's the delivery time of your aluminum extrusion machine?

For ordinary small-sized machine such as saw, 30 days; middle-sized machine such as heating furnace, 45-50 days, for big-sized machine such as cooling system/profile handling system, 60 days. We could also design and make the whole production line for our customer, around 3-6 months.

II.What's your ordinary shipment method?

We can deliver the machine by land, or by ocean.

5.The Whole Aluminum Extrusion Line


6.Project Case