Full Automatic Vacuum Wood Grain Transfer Furnace
1. Product Description
This equipment adopts the film-type or bag-type vacuum transfer printing; the surface of the product after the transfer has very realistic wood grain, marble and other processing effects, so that the production of wood grain texture is clear, strong three-dimensional, and more able to reflect Wood grain natural feeling. It's mainly suitable for heat transfer of plastics or metal surfaces that have been treated by spraying, baking, electrophoresis, etc. Moreover, the surface of the treated product has excellent properties of lightfastness, abrasion resistance and corrosion resistance. Can be kept in the outdoors for many years without discoloration. Equipped with two trolley, they can work staggered with each other; they are easy to operate and greatly improve production efficiency.
Parameters:
| Hot air circulation heating furnace |
8600(L)mm * 2200(W)mm * 2800(H)mm |
| Productivity |
36 pcs per batch
( length 4000mm - 6800mm, Width 100mm, Height 100mm) |
| Max aluminum profile size |
6200(L) X 120(W) X 80(H) 30 pcs per batch |
| Transfer temperature |
150ºC~190ºC |
| Circulation fan |
7.5 KW 1set |
| Motor of trolley |
0.75KW 2sets |
| Vacuum pump |
3.85KW (suction head type): 2 sets |
| Reverse blower |
0.75KW 2sets |
| Burner max power |
200000Kcal 1set |
| Consumption |
approx. 160000Kcal |
| Power supply |
three-phase 380V, 60HZ; control power pressure single phase 240V, 50HZ. |
| Install power |
18KW |
Mechanical parts material:
| Outer dimension of the furnace body |
8600mm*2000mm*1470mm L*W*H |
| Structure |
combined plates, color orange and sea grey |
| Outer plate of furnace body |
δ=1.0mm galvanized plate |
| Inside plate of furnace body |
δ=1.5mm galvanized plate |
| Heat insulation |
thickness 200mm, density=80K high quality rock wool |
| Heat air circulation type |
air exits from the bottom, returns back in from the top, burning chamber raises temperature, welded with stainless steel |
| Square tube |
80mm*80mm*3.0mm |
Heat supply system:
| Burner |
Italy RIELLO nature gas burner, pipes and pressure reduce valve is provided and installed by buyer |
| Inside furnace temperature |
40-220ºC,temperature controller adjustable, front and back temperature difference is ±3ºC, it is constant temperature during transfer. |
| Heating time |
approx. 15 minutes for one batch |
| Circulation fan |
7.5KW, water cooling centrifugal fan 1 set |
| Heat-insulating wool 80K, 200mm thickness high quality rock wool |
Trolley:
(1)Made of steel, controlled by reduction box to automatically come in and out of the furnace
(2)When time or temperature reach to the pre-set time or temperature, furnace door automatically open or close by air cylinder, trolley come in and out automatically
There is one set of water ring vacuum pump on the left trolley, equipped with 36 suction heads
Electrical control cabinet:
(1)Including 3 electrical cabinet with electrical parts, all made by Schneide.
(2)7 inch WEINVIEW HMI.
(3)PLC is Mitsubishi FX3U-48M.
(4)Temperature module is Mitsubishi FX2N-4AD-TC
(5) Vacuum air pipe is solenoid valve and transverter
(6) Working bed movement controlled by seamless slide wire and electrical system
(7) Power supply: three phrase and four wire AC380V, 18KW
Main parts list :
| Item |
Name |
Specification |
QTY |
Remark |
Burning system |
Burner |
FS20, RIELLO |
1 |
200000KCAL |
| burning cylinder |
310S stainless steel |
1 |
4.0 thickness |
| alarm |
|
1 |
|
| Air pressure system |
vacuum pump(water circulation) |
2BV-2071(3.85kw) |
2 |
|
| circular cylinder |
FSCφ63x750-S |
2 |
|
| motor of circulation fan |
6-48-5.4C-7.5kw |
1 |
|
| solenoid directional valve |
4V310-10 |
3 |
|
| reverse fan motor |
0.55kw |
2 |
|
| Feeding system |
motor of trolley |
Y90L- 0.55kw |
2 |
|
| reduction gear box |
BW12-17-0.55K |
2 |
|
| travel switch |
Honeywell |
4 |
|
| slide wire |
10mm2 |
4 |
|
| Control system |
thermocouple |
WRNK |
2 |
|
| HMI |
7 inch WEINVIEW |
1 |
|
| PLC |
Mitsubishi FX3U-48M |
1 |
|
| thermometer mode |
Mitsubishi FX2N-4AD-TC |
1 |
|
| seamless slide wire |
36m |
2 |
|
| intermediate relay |
SchneideRXM2LB2BD |
8 |
|
| contactor |
Schneide |
10 |
|
| Vacuum suction system |
vacuum sucker |
45# steel |
72 |
|
| galvanized pipes |
Casting iron |
72 |
|
| High temperature vacuum solenoid valve |
DN40 |
2 |
|
| High temperature vacuum solenoid valve |
DN32 |
2 |
|
| Channel steel |
14# |
|
|
| Channel steel |
10# |
|
|
| Channel steel |
8# |
|
|
| angle iron |
4# |
|
|
| Furnace body |
tube |
80x80x2.0 |
|
|
| slab |
40x10 |
|
|
| slab |
60x10 |
|
|
| Outer seal galvanized plate |
2100*430*1.0mm |
|
|
| Furnace chamber galvanized plate |
2000*1000*1.5mm |
|
|
| Air duct galvanized plate |
4000*1000*2mm |
|
|
| Furnace door galvanized plate |
1800*800*2mm |
|
|
| Alumino-silicate fiber cotton filling ourselves |
25 kg/pack |
|
|
| Rock wool sheet |
1000*600*50mm |
|
|
2.After-Sale Service
Provide the best factory building support and machine design technical support, and after-sale support machine usage guide instruction, and field video guide.
If necessary we can send professional technicians there.
3.Company Introduction
Jiangsu Giant Ally Imp.&Exp.Co., Ltd. has been focusing on the aluminum extrusion industry for more than ten years,
It has served more than 100 aluminum extrusion manufacturers worldwide, with annual sales of nearly US$20 million. With excellent products and professional service levels, we enjoy a good reputation in the client, and have the honour to maintain year-on-year growth in the number of customers served and annual sales.
Current main products:
1. Aluminum extrusion production line (maximum 10000T) has high degree of automation, stable operation, and leading technology. It has been sold to Spain, Romania, Russia, Malaysia, Vietnam, Mexico, Colombia, the United States and other parts of the world;
2. Aluminum extrusion dies (annual output of 100,000 sets, maximum die size 1400mm), aluminum extrusion tools are also in the world's leading level in terms of output, quality, technology, etc., customers are distributed on five continents.
The above products are designed and produced by the parent company Jiangshun Technology Group.
In addition, with the parent company's influence in this field, we have also established good relations with many scientific research institutes and upstream and downstream professional manufacturers, so that we have professional integration in other equipment and auxiliary materials in the aluminum extrusion industry. Capabilities, including:
Melting and casting production lines, spraying and oxidation production lines, and other small-scale equipment for aluminum extrusion, as well as auxiliary materials necessary in various production links, etc., truly provide customers with one-stop service and procurement.
Adhering to the purpose of growing together with customers and creating value for customers wholeheartedly, we look forward to serving you and welcome any technical and business consultations.
To be with Giantally, to be a giant ally!
4.FAQ
I.What's the delivery time of your aluminum extrusion machine?
For ordinary small-sized machine such as saw, 30 days; middle-sized machine such as heating furnace, 45-50 days, for big-sized machine such as cooling system/profile handling system, 60 days. We could also design and make the whole production line for our customer, around 3-6 months.
II.What's your ordinary shipment method?
We can deliver the machine by land, or by ocean.
5.The Whole Aluminum Extrusion Line
6.Project Case
Audited Supplier 
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